First of all, what is the point of a Screening plants at all?
A Screening plants is a machine equipped with one or more vibrating grids or screens, called screening media. The material is fed into the machine where vibration or mechanical movement creates a moving mass where smaller particles fall through the mesh while larger particles continue to the next stage of the process. This can be adjusted to suit specific requirements by using screening media with different mesh sizes and shapes, providing a flexible solution for different types of material. The screening plant can also be optimized with different types of magnets to separate magnetic and non-magnetic metals from the material streams.
The advantages of the sieving process
Screening is not only efficient but also cost-effective. It reduces the need for landfill and improves the overall efficiency of the recycling process. By quickly and accurately separating materials, it reduces waste and increases the amount of recyclable material. With our screens, we can offer solutions that not only strengthen customers' recycling capacity but also contribute to a more sustainable environment.
The ES5200 sorting plant from Norditek is designed to efficiently handle and recycle complex materials and waste. The main advantage of this Screening plants is that it is electrically powered, and has a lower energy consumption leading to reduced operating costs compared to other options. It is also designed to work seamlessly with Norditek modules, such as wind screens and water bath, making it a flexible solution for different types of waste.
Key features:
- Efficiency: The ES5200 has a longer screening area and uses flip flow technology that allows it to create cleaner fractions, which is particularly beneficial for sorting mixed materials and pulps.
- Capacity: The integrated control technology gives the operator full control of the machine, increasing precision and optimizing production capacity.
- Energy and environment: The electrically powered design results in lower noise levels and reduced CO2 emissions, making the working environment both quieter and more sustainable.
- Flexibility: The machine can operate several modules at the same time thanks to its integrated generator and smart sequence start. It is also crawler-mounted, allowing easy movement by remote control without the operator having to leave the cab.
Integration of Norditek modules with Screening plants
Norditek has developed specific modules that are optimized to work together with sieves, or Screening plants as it is also called. These modules are designed to complement and enhance the efficiency and adaptability of the screening process. By integrating these modules such as windshifter, water bath or air suction , Norditek can offer a more comprehensive solution that not only handles different types of material more efficiently, but also increases processing efficiency.
Norditek's process from material sample to full production
Before implementing a full screening process, Norditek begins by analyzing the customer's specific material through material sampling. This step is relatively quick but is crucial to ensure that the right technology and machinery is used to meet the unique needs. Through rigorous testing, we can identify the best methods to separate the material and optimize the recycling process. Once the testing has been completed and we have determined the most efficient solution, we scale up the process to full production, where we install and commission the complete machine solution. Throughout the process, from analysis to operation, we work closely with the customer to ensure that the solution not only meets technical requirements, but also improves their overall efficiency and sustainability.